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Expanded Polypropylene Foam Market Size, Share & Trends Analysis Report By Product (High Density, Low Density, Medium Density), By Application (Bumpers, Roof Pillars, Seat Bracing, Armrests), By Region, And Segment Forecasts, 2025 - 2033

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  • JSP
  • BASF SE
  • KANEKA CORPORATION
  • DS Smith
  • FURUKAWA ELECTRIC CO., LTD.
  • Hanwha Group
  • Sonoco Products Company
  • Knauf Industries
  • Izoblok
  • DONGSHIN INDUSTRY INCORPORATED
  • Clark Foam Products Corporation
  • Paracoat Products Ltd.
  • Molan-Pino South Africa
  • Signode Industrial Group LLC
  • Armacel
JHS 25.07.23

Expanded Polypropylene Foam Market Growth & Trends:

The global expanded polypropylene foam market size is estimated to reach USD 2.55 billion by 2033, registering a CAGR of 9.15% from 2025 to 2033, according to a new report by Grand View Research, Inc. The market for EPP foam is anticipated to increase as lightweight, reusable, non-toxic materials become more common in furniture, packaging solutions, automotive components, ducting, sealing, and electronic items. The various densities of the foam are suitable for a range of uses, including furniture, consumer products, and packaging, along with several physical properties including impact resistance, noise insulation, and thermal insulation. Due to the growing number of end uses for it, the expanded polypropylene foam market is anticipated to expand.

The usage of PU, PE, PVC, PP, and acrylic materials for automobile parts such as hood and door panels, trim components, floor, and bumper parts are a result of technological advancements in the automotive industry and the increased emphasis on energy efficiency, light, and durable materials. Foam materials are used in seating, trim, and bumpers to help lighten the vehicle and increase its longevity, fuel efficiency, ride comfort, and total cost. The growing demand for electric and hybrid vehicles has increased the need for strong, lightweight materials. Over the course of the forecast period, this is anticipated to fuel demand for EPP foam in the automotive industry.

High investments and increasing consumer disposable income and changing lifestyles are expected to drive the growth of the automotive sector in the country. Countries including Brazil, Japan, and Mexico are following similar trends prevailing in India, which, in turn, is likely to propel the demand for EPP foam in automotive applications. Furthermore, the presence of stringent government regulations regarding pollution control, noise control, and fuel efficiency in cars has led manufacturers to focus on the aforementioned features.

High-density expanded polypropylene foams are used for energy management systems like bumpers, side tails, and safety parts of vehicles. They are also used in industrial packaging applications due to their strength against impacts. With the increasing consumption of lightweight and premium products, the demand for high-density expanded polypropylene foam is expected to rise during the forecast period. Rising demand for electric and hybrid cars at a global level is likely to propel the use of light and chemically stable materials for auto components. This is further anticipated to rise the demand for EPP foam and molded products over the forecast period.

Expanded Polypropylene Foam Market Report Highlights:

  • By application, the bumpers segment is expected to grow at a considerable CAGR of 9.39% from 2025 to 2033, due to the increasing utilization of EPP foam in automotive end-use.
  • By product, High-density dominated the product segment and accounted for more than 42.46% of the total share, in terms of revenue, in 2024.
  • The expanded polypropylene foam market in Asia Pacific dominated the global EPP foam market in 2024 and accounted for more than 41.06% of the overall revenue share

Table of Contents

Chapter 1 Methodology and Scope

  • 1.1 Research Methodology
  • 1.2 Research scope and assumptions
  • 1.3 Information Procurement
    • 1.3.1 Purchased Database
    • 1.3.2 GVR's Internal Database
    • 1.3.3 Secondary Sources
    • 1.3.4 Third-Party Perspective
    • 1.3.5 Primary Research
  • 1.4 Information Analysis
    • 1.4.1 Data Analysis Models
  • 1.5 Market Formulation and Data Visualization
  • 1.6 Data Validation and Publishing
  • 1.7 List of Abbreviations

Chapter 2 Executive Summary

  • 2.1 Market Snapshot
  • 2.2 Segment Snapshot
  • 2.3 Competitive Landscape Snapshot

Chapter 3 Expanded Polypropylene Foam Market Variables, Trends & Scope

  • 3.1 Market Lineage Outlook
    • 3.1.1 Global Plastics Market Outlook
  • 3.2 Expanded Polypropylene Foam Market - Penetration & Growth Prospect Mapping
  • 3.3 Expanded Polypropylene Foam Market: Industry Value Chain Analysis
    • 3.3.1 Raw Material Trends
      • 3.3.1.1 Polypropylene
      • 3.3.1.2 Polypropylene-ethylene
  • 3.4 Technology Overview
    • 3.4.1 Expanded Polypropylene Foam Market- Patent Analysis
  • 3.5 Regulatory Framework
    • 3.5.1 Standard & Compliances
      • 3.5.1.1 Polypropylene
    • 3.5.2 Safety
      • 3.5.2.1 Polypropylene-ethylene
      • 3.5.2.2 First-Aid Measures
  • 3.6 Market Dynamics
    • 3.6.1 Market Driver Analysis
      • 3.6.1.1 Robust growth in the automotive industry
      • 3.6.1.2 Increasing demand from various application industries
    • 3.6.2 Market Restraint analysis
      • 3.6.2.1 Fluctuating raw material trends
    • 3.6.3 Market Challenges analysis
    • 3.6.4 Market Opportunity analysis
  • 3.7 Expanded Polypropylene Foam Market - Business Environment Analysis
    • 3.7.1 Porter's FIve Force Analysis
    • 3.7.2 PESTEL Analysis
  • 3.8 Impact of Russia & Ukraine Implication on Expanded Polypropylene Foam Market
  • 3.9 Impact of COVID-19 on Expanded Polypropylene Foam Market

Chapter 4 Expanded Polypropylene Foam Market: Product Estimates & Trend Analysis

  • 4.1 Product Movement Analysis & Market Share, 2024 & 2033
  • 4.2 High Density
    • 4.2.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By High Density, 2021 - 2033 (Kilotons) (USD Million)
  • 4.3 Low Density
    • 4.3.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Low Density, 2021 - 2033 (Kilotons) (USD Million)
  • 4.4 Medium Density
    • 4.4.1 Expanded Polypropylene Foam Market Estimates and Forecasts, by Medium Density, 2021 - 2033 (Kilotons) (USD Million)

Chapter 5 Expanded Polypropylene Foam Market: Application Estimates & Trend Analysis

  • 5.1 Application Movement Analysis & Market Share, 2024 & 2033
  • 5.2 Bumpers
    • 5.2.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Bumpers, 2021 - 2033 (Kilotons) (USD Million)
  • 5.3 Roof pillars
    • 5.3.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Roof pillars, 2021 - 2033 (Kilotons) (USD Million)
  • 5.4 Seat bracing
    • 5.4.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Seat bracing, 2021 - 2033 (Kilotons) (USD Million)
  • 5.5 Armrests
    • 5.5.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Armrests, 2021 - 2033 (Kilotons) (USD Million)
  • 5.6 Others
    • 5.6.1 Expanded Polypropylene Foam Market Estimates and Forecasts, By Others, 2021 - 2033 (Kilotons) (USD Million)

Chapter 6 Expanded Polypropylene Foam Market: Regional Market Estimates & Trend Analysis

  • 6.1 Expanded Polypropylene Foam Market: Regional Movement Analysis, 2021 & 2033
  • 6.2 North America
    • 6.2.1 North America Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
    • 6.2.2 North America Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
    • 6.2.3 North America Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.2.4 U.S.
      • 6.2.4.1 U.S. Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.4.2 U.S. Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.4.3 U.S. Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.2.5 Canada
      • 6.2.5.1 Canada Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.5.2 Canada Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.5.3 Canada Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.2.6 Mexico
      • 6.2.6.1 Mexico Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.6.2 Mexico Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.2.6.3 Mexico Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
  • 6.3 Europe
    • 6.3.1 Europe Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.2 Europe Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.3 Europe Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.4 Germany
      • 6.3.4.1 Germany Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.4.2 Germany Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.4.3 Germany Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.5 UK
      • 6.3.5.1 UK Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.5.2 UK Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.5.3 UK Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.6 France
      • 6.3.6.1 France Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.6.2 France Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.6.3 France Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.3.7 Italy
      • 6.3.7.1 Italy Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.7.2 Italy Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.3.7.3 Italy Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
  • 6.4 Asia-Pacific
    • 6.4.1 Asia-Pacific Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
    • 6.4.2 Asia-Pacific Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
    • 6.4.3 Asia-Pacific Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.4.4 China
      • 6.4.4.1 China Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.4.2 China Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.4.3 China Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.4.5 India
      • 6.4.5.1 India Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.5.2 India Injection Molded Plastics market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.5.3 India Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.4.6 Japan
      • 6.4.6.1 Japan Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.6.2 Japan Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.4.6.3 Japan Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
  • 6.5 Latin America
    • 6.5.1 Latin America Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
    • 6.5.2 Latin America Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
    • 6.5.3 Latin America Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.5.4 Brazil
      • 6.5.4.1 Brazil Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.5.4.2 Brazil Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.5.4.3 Brazil Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.5.5 Argentina
      • 6.5.5.1 Argentina Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.5.5.2 Argentina Injection Molded Plastics market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.5.5.3 Argentina Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
  • 6.6 Middle East & Africa
    • 6.6.1 Middle East & Africa Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
    • 6.6.2 Middle East & Africa Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
    • 6.6.3 Middle East & Africa Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.6.4 GCC Countries
      • 6.6.4.1 GCC Countries Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.6.4.2 GCC Countries Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.6.4.3 GCC Countries Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)
    • 6.6.5 South Africa
      • 6.6.5.1 South Africa Expanded Polypropylene Foam Market estimates and forecasts, 2021 - 2033 (Kilotons) (USD Million)
      • 6.6.5.2 South Africa Expanded Polypropylene Foam Market estimates and forecasts, by Product, 2021 - 2033 (Kilotons) (USD Million)
      • 6.6.5.3 South Africa Expanded Polypropylene Foam Market estimates and forecasts, by Application, 2021 - 2033 (Kilotons) (USD Million)

Chapter 7 Competitive Landscape

  • 7.1 Recent Developments & Their Impact Analysis, by Key Market Participants
    • 7.1.1 Key Companies/Competition Categorization
  • 7.2 Vendor Landscape
    • 7.2.1 List of Key Distributors & Channel Partners
    • 7.2.2 List of Key Potential Customers/End-users
  • 7.3 Public & Private Companies
    • 7.3.1 Competitive Dashboard Analysis

Chapter 8 Company Profiles

  • 8.1. JSP
  • 8.2. BASF SE
  • 8.3. KANEKA CORPORATION
  • 8.4. DS Smith
  • 8.5. FURUKAWA ELECTRIC CO., LTD.
  • 8.6. Hanwha Group
  • 8.7. Sonoco Products Company
  • 8.8. Knauf Industries
  • 8.9. Izoblok
  • 8.10. DONGSHIN INDUSTRY INCORPORATED
  • 8.11. Clark Foam Products Corporation
  • 8.12. Paracoat Products Ltd.
  • 8.13. Molan-Pino South Africa
  • 8.14. Signode Industrial Group LLC
  • 8.15. Armacel
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