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U.S. TPE Films And Sheets Market Size, Share & Trends Analysis Report By Material Type (SBC, TPU, TPO, TPV), By Form (Films, Sheets), By Application (Medical & Healthcare, Automotive, Consumer Goods, Packaging), And Segment Forecasts, 2025 - 2033

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    • Novotex Italiana S.p.A.
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KSM 25.08.22

U.S. TPE Films And Sheets Market Summary

The U.S. TPE films and sheets market size was estimated at USD 499.6 million in 2024 and is projected to reach USD 861.6 million by 2033, growing at a CAGR of 6.3% from 2025 to 2033. The U.S. TPE films and sheets market is a mature yet rapidly evolving industry within the flexible materials industry.

The growth of the U.S. TPE films and sheets industry is driven by robust demand across healthcare, automotive, personal care, consumer electronics, and industrial packaging sectors. Thermoplastic elastomers (TPEs) offer rubber-like elasticity with thermoplastic processability, making them ideal for applications that require comfort, compliance, and durability. Moreover, the biocompatibility, transparency, softness, and lightweighting of TPE films and sheets are further projected to boost the product demand in the country.

The country's strong manufacturing ecosystem and focus on sustainability, safety, and innovation have helped establish the U.S. as a major hub for high-end TPE film applications. In addition, medical-grade TPU films, recyclable SBC-based hygiene films, and multi-layer elastomeric sheets for automotive interiors are key contributors to market demand. U.S. firms are at the forefront of material innovation, leveraging advanced extrusion, surface modification, and formulation technologies to meet evolving industry standards, particularly in regulated sectors like healthcare and food contact packaging.

U.S. TPE Films And Sheets Market Report Segmentation

This report forecasts volume & revenue growth at the country level and provides an analysis of the latest industry trends in each of the sub-segments from 2021 to 2033. For the purpose of this study, Grand View Research has segmented the U.S. TPE films and sheets market report based on material type, form, and application:

  • Material Type Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
  • Styrenic Block Copolymers (SBC)
  • Thermoplastic Polyurethanes (TPU)
  • Thermoplastic Olefins (TPO)
  • Thermoplastic Vulcanizates (TPV)
  • Other Materials
  • Form Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
  • Films
  • Sheets
  • Application Outlook (Volume, Kilotons; Revenue, USD Million, 2021 - 2033)
  • Medical & Healthcare
  • Automotive
  • Consumer Goods
  • Packaging
  • Construction & Infrastructure
  • Other Applications

Table of Contents

Chapter 1. Methodology and Scope

  • 1.1. Market Segmentation & Scope
  • 1.2. Market Definition
  • 1.3. Information Procurement
    • 1.3.1. Purchased Database
    • 1.3.2. GVR's Internal Database
    • 1.3.3. Secondary Types & Third-Party Perspectives
    • 1.3.4. Primary Research
  • 1.4. Information Analysis
    • 1.4.1. Data Analysis Models
  • 1.5. Market Formulation & Data Visualization
  • 1.6. Data Validation & Publishing

Chapter 2. Executive Summary

  • 2.1. Market Insights
  • 2.2. Segmental Outlook
  • 2.3. Competitive Outlook

Chapter 3. U.S. TPE Films and Sheets Market Variables, Trends & Scope

  • 3.1. Market Lineage Outlook
    • 3.1.1. Parent Market Outlook
  • 3.2. Penetration & Growth Prospect Mapping
  • 3.3. Industry Value Chain Analysis
    • 3.3.1. Profit Margin Analysis of Key Value Chain Participants
    • 3.3.2. Raw Material Trends
    • 3.3.3. Raw Material Price Analysis
  • 3.4. Technology Overview
    • 3.4.1. Commercial Production Technology
    • 3.4.2. Roadmap of Technology Advancement, 2021 to 2030
  • 3.5. Sustainability Trends
    • 3.5.1. Recycling and Circular Economy
  • 3.6. Average Price Trend Analysis, 2021 to 2030 (USD/kg)
    • 3.6.1. Key Factors Influencing Pricing
  • 3.7. Supply Demand Gap Analysis
  • 3.8. Regulatory Framework
    • 3.8.1. Standards and Compliances
    • 3.8.2. Regulatory Impact Analysis
  • 3.9. Market Dynamics
    • 3.9.1. Market Driver Analysis
    • 3.9.2. Market Restraint Analysis
    • 3.9.3. Industry Challenges
  • 3.10. Porter's Five Forces Analysis
    • 3.10.1. Supplier Power
    • 3.10.2. Buyer Power
    • 3.10.3. Substitution Threat
    • 3.10.4. Threat from New Entrants
    • 3.10.5. Competitive Rivalry
  • 3.11. PESTEL Analysis
    • 3.11.1. Political Landscape
    • 3.11.2. Economic Landscape
    • 3.11.3. Social Landscape
    • 3.11.4. Technological Landscape
    • 3.11.5. Environmental Landscape
    • 3.11.6. Legal Landscape

Chapter 4. U.S. TPE Films and Sheets Market: Material Type Outlook Estimates & Forecasts

  • 4.1. U.S. TPE Films and Sheets Market: Material Type Movement Analysis, 2024 & 2033
    • 4.1.1. Styrenic Block Copolymers (SBC)
      • 4.1.1.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 4.1.2. Thermoplastic Polyurethanes (TPU)
      • 4.1.2.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 4.1.3. Thermoplastic Olefins (TPO)
      • 4.1.3.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 4.1.4. Thermoplastic Vulcanizates (TPV)
      • 4.1.4.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 4.1.5. Other Materials
      • 4.1.5.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)

Chapter 5. U.S. TPE Films and Sheets Market: Form Outlook Estimates & Forecasts

  • 5.1. U.S. TPE Films and Sheets Market: Form Movement Analysis, 2024 & 2033
    • 5.1.1. Films
      • 5.1.1.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 5.1.2. Sheets
      • 5.1.2.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)

Chapter 6. U.S. TPE Films and Sheets Market: Application Outlook Estimates & Forecasts

  • 6.1. U.S. TPE Films and Sheets Market: Application Movement Analysis, 2024 & 2033
    • 6.1.1. Medical & Healthcare
      • 6.1.1.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 6.1.2. Automotive
      • 6.1.2.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 6.1.3. Consumer Goods
      • 6.1.3.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 6.1.4. Packaging
      • 6.1.4.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 6.1.5. Construction & Infrastructure
      • 6.1.5.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)
    • 6.1.6. Other Applications
      • 6.1.6.1. Market estimates and forecast, 2021 - 2033 (USD Million) (Kilotons)

Chapter 7. Competitive Landscape

  • 7.1. Recent Developments & Impact Analysis, By Key Market Participants
  • 7.2. Vendor Landscape
    • 7.2.1. Company Categorization
    • 7.2.2. List of Key Distributors and Channel Partners
    • 7.2.3. List of Potential Customers/End-users
  • 7.3. Competitive Dynamics
    • 7.3.1. Company Market Share Analysis & Market Positioning
    • 7.3.2. Competitive Benchmarking
    • 7.3.3. Strategy Mapping
    • 7.3.4. Heat Map Analysis
  • 7.4. Company Profiles/Listing
    • 7.4.1. Participant's overview
    • 7.4.2. Financial performance
    • 7.4.3. Product benchmarking
      • 7.4.3.1. The Lubrizol Corporation
      • 7.4.3.2. Kraton Corporation
      • 7.4.3.3. American Polyfilm, Inc.
      • 7.4.3.4. RTP Company
      • 7.4.3.5. 3M
      • 7.4.3.6. Adhesive Films, Inc.
      • 7.4.3.7. Polycast Industries
      • 7.4.3.8. SWM International
      • 7.4.3.9. Novotex Italiana S.p.A.
      • 7.4.3.10. Reeves Extruded Products
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