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BJH 24.07.25

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Industry Focus: Aerospace and Defense

The aerospace and defense industry is experiencing rapid advancements and significant growth across various segments, driven by technological innovations, increasing defense budgets, and rising air travel demand. GMIPulse provides in-depth insights, with multiple research reports, into the following key industry clusters within this industry:

Aircraft Parts

The aircraft parts market is being fundamentally changed by relentless supply chain disruptions, quality pressures, and the increasing demands for production. The existing open-order backlog of aircraft would take 13 years to supply at delivery rates in 2023. At the same time, demand for air travel has recovered to 97% of pre-pandemic levels and is expected to increase 5-10% per year through 2026, driving high demand for aircraft components.

Of all the segments, pneumatics/hydraulics are among the fastest-growing. The value of the aircraft hydraulic systems market was USD 12.2 billion in 2024 with a projected USD 36 billion by 2034 CAGR of 11.5%. The fuel systems market is progressing too, driven by fuel efficiencies and sustainability (from USD 10.6 billion in 2024 to a CAGR of 5.2% to 2034).

Braking systems and landing gear appear to be relatively stable in defense and commercial sectors. The aerospace landing gear and systems market will exceed USD 25.2 billion by 2034. In addition, the demand for cabins and interior systems is increasing; the commercial airplane cabin interior sector went from USD 6.6 billion in 2024 (now 3-4 years out with the tight architectures) to a projected CAGR of approximately 7.8% to 2034.

Defense upgrades are the biggest contribution to growth in ammunition, weapons, and environmental control systems, but resilient supply chain efforts such as cross-functional work and sub-tier visibility improved component shortages by over 25%.

Defense and Safety

The defense and safety market represents a critical sector driven by escalating global security threats, geopolitical tensions, and modernization initiatives across military and law enforcement agencies. The global military spending reached $2,718 billion in 2024, marking a 37% increase since 2015. This rise reflects a full decade of consecutive growth in military expenditures worldwide, underscoring the substantial investment in defense capabilities worldwide.

Our Weapons and Ammunition analysis provides comprehensive insights into this rapidly evolving market landscape. The ammunition market was valued at USD 30.6 billion in 2023 and is anticipated to register a CAGR of 5.6% between 2024 and 2032, driven by increasing terrorism activities and cross-border conflicts that have heightened ammunition demand for counter-terrorism operations and border security measures.

The weapons and ammunition category encompasses diverse segments, including conventional firearms, precision-guided munitions, directed energy weapons, and non-lethal alternatives. The aerospace riveting equipment market was valued at more than USD 110 million in 2023 and is projected to grow at a CAGR exceeding 3.5% from 2024 to 2032. The increasing global demand for both commercial and military aircraft is a key factor propelling the growth of this industry. Emerging technologies are transforming the sector, with directed energy weapons market valued at USD 6.7 billion in 2024 and estimated to grow at a CAGR of 17.6% from 2025 to 2034.

Technology integration, including artificial intelligence, advanced sensors, and solid-state laser systems, is creating more efficient, powerful, and compact weapon systems. The market also addresses evolving requirements for less-lethal solutions, with growing emphasis on minimizing collateral damage while maintaining operational effectiveness. Modernization programs, defense spending increases, and international security concerns continue driving innovation in smart ammunition, modular weapon systems, and integrated defense solutions.

Aviation Technology Market Category Description

The Aviation Technology market represents the digital backbone of modern aviation and is currently undergoing transformational change. That change is being driven by new AI, emergent cloud computing capabilities and next-generation avionics technologies. The aviation software market grew to USD 10.68 billion in 2023, and is forecasted to grow at a CAGR of 7.2% until 2030, driven by demand for new flight management systems and converged communication platforms.

This comprehensive aviation technology market analysis covers key subsectors that are altering air travel and air operations. The global aviation analytics market had a value of over USD 2.86 billion in 2023 and is projected to grow at a CAGR of around 10% from 2024 to 2032, owing to growing reliance of airline on data driven decision making for route planning, predictive maintenance and passenger experience. The aviation software market was valued at USD 10.68 billion in 2023 and is expected to grow at a 7.2% CAGR through to 2030, at a rapid pace driven by demand for new flight management systems and converged communication solutions, among others.

Cloud computing is revolutionizing aviation operations, with the aviation cloud market reaching more than USD 5.6 billion in 2023 and projected to increase at a 15% CAGR till 2032. The integration of artificial intelligence is moving very quickly, with the AI in aviation market reaching over USD 686.4 million in 2022 with over 20% CAGR to 2032, enhancing safety in aviation operations through predictive maintenance and risk detection initiatives.

The emergence of new technologies such as 5G connectivity, new-generation avionics and flight scheduling optimization are enhancing operational capabilities. The flight scheduling software market surpassed USD 667 million in 2023, with a CAGR of 9.8% forecasted until 2032, supporting airlines need for improved resource management and passenger experience in increasingly complex operations.

Airport Operations

The Airport Operations market is the entire ecosystem of all of the services and infrastructure that creates air travel, and it is recovering from a pandemic-induced decline in passenger traffic, digitizing operations, and responding to passenger experience demands. The global airport operations market is estimated to grow substantially over the coming years attributed to the rapid technological advancement and expansion plans of the airport industry. According to the Airports Council International, airports across the Asia-Pacific and Middle East regions are set for major expansion, with a total investment of US$240 billion planned between 2025 and 2035.

Our Airport Infrastructure analysis provides key insights into the physical and operational systems that underpin contemporary aviation. The airport systems market was worth USD 31.5 billion in 2024, which includes air traffic management, passenger processing, and terminal systems required for effective airport operations. The smart airport market is growing especially fast, and in 2024, non-aeronautical operations will represent over 70% of the airport systems market, as airports take advantage of AI to improve the movement of passengers, while also establishing carbon neutral infrastructure to achieve IATA's goal of net-zero aviation emissions by 2050.

In-flight Catering is opening up huge insights for a highly variable service industry space, which is valued at USD 10.9 billion in 2024, and projected at a CAGR of 7.8% until 2034, driven by increased service differentiation at a premium as well as customization around dietary needs. The much larger airport food service ecosystem includes quick-service restaurants at USD 36.8 billion (USD value in 2024, CAGR of 4.5%), also pushing expectations of the rank and file commercial passenger for better food while they travel. Various supporting infrastructure components (for example passenger boarding bridges = $2.12 billion (7% CAGR) Kiosk systems = $2.3 billion (9.6% CAGR) Logistics Systems = $4.5 billion (8.5% CAGR) suggest a full focus on modernization in the sector towards supporting seamless passage journeys with automatic processes that allow for consistent service at every possible touch point.

Aerospace Materials

The Aerospace Materials category provides the foundation for the advancement of modern aviation, weighing heavily on weight mandates, fuel efficiency mandates, and new performance specifications. The global aerospace materials market is expected to carve a healthy growth trajectory over the forthcoming years as the Universe of aerospace materials devote themselves to next-generation lightweight and high-strength material solutions.

Our Metals and Composites analysis includes an understanding of the fiction of material categories driving aerospace manufacturing change. The aerospace composites segment creates significant growth projections from a value of USD 29.4 billion in 2024 to USD 96.6 billion by 2034, reflecting a 12.8% CAGR. Aerospace composite growth is attributed to carbon emissions reduction regulations and aircraft being designed with enhanced fuel efficiencies. The carbon fiber composites market was valued at USD 21.7 billion in 2024, and is anticipated to reflect a CAGR of 5.4% until 2034. Aviation-related carbon fiber applications grew to USD 2.2 billion in 2024, and by 2034 was announced to reflect a CAGR of 9.8%.

The metals subsector outlook indicates a significant future for titanium; in 2022, aerospace titanium surpassed USD 1 billion, and will grow at 5% CAGR to 2032, as air travel recovers and increases in passengers take to the sky. In 2023, titanium sponge used for aerospace purposes reached USD 1.7 billion, and is projected to grow at 9.9% CAGR to 2032 due to the demand for lightweight materials in aircraft design.

Advanced materials are driving innovation in the future of aircraft manufacturing, including metal matrix composites, carbon fiber prepreg materials (USD 7.3 billion in 2022, growing to USD 18 billion by 2032), and continuous fiber reinforced thermoplastics (CFR-TP). These innovative products provide aircraft manufacturers with excellent strength-to-weight ratios and high corrosion resistance materials with a sustainable production process.

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